Leakage Recovery: Pitfalls & Red Flags

Pitfalls and red flags

Pitfalls & Red Flags for Leakage Recovery focuses on leakage delta, WNS guardband consumed, swapped-cell count. The goal is to connect observed QoR movement to mechanism, ownership, and regression risk.

• Dashboard trend breaks without recorded manifest changes.

• dont_touch list grows without periodic removal review.

• Retiming gains claimed without formal evidence.

• Topographical numbers treated as final signoff.

• Fix improves one lane but silently regresses another.

Layer responsibility check

SYNTHESIS OWNERSHIP LAYERS — Leakage Recovery

layer               owns                          failure mode
----------------    ---------------------------   -------------------------
constraints         clocks/exceptions/policy      fake QoR optimism
mapping             cell choices/structure        depth/fanout regressions
optimization        timing/power tradeoffs        one-metric overfitting
physical-aware      topo/congestion estimates     handoff delta surprises
closure             ECO order/regression          fixes break other corners

Synthesis deep dive

PPA closure is a constrained tradeoff problem, not a timing-only exercise.

Concept diagram

PPA TRIAD

timing target <-> power budget <-> area cap

Metric graph

PARETO PROGRESSION

early runs      o o
balanced point    o
over-tuned          o (risk)

Reports and artifacts

• VT mix

• leakage trend

• dynamic power trend

• PPA Pareto table

Mini case study

LVT-heavy fix recovered setup but violated leakage target; balanced VT strategy closed both.

Debug branches

• Timing-only claims need power check

• Validate hold on VT swaps

• Use Pareto memo

Senior review question

Ask: what evidence proves this QoR move is real and stable?

Key takeaways

• State exact run context (RTL, SDC, libs, switches) with every QoR claim.

• Re-run timing, area, and power regressions after each synthesis ECO.

Common pitfalls

• Comparing runs with mismatched constraints or library views.

• Timing-only fixes that violate power or area budgets.

• Skipping equivalence checks after structural changes.

Principal synthesis review addendum

Leakage recovery replaces fast cells with higher-VT alternatives while preserving margin on critical paths and corners.

Metric: leakage delta, WNS guardband consumed, swapped-cell count