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Course contents

  • How to Use This Course
  • PD Flow Overview — RTL to GDSII
  • Data & Libraries — What PD Receives
  • Data and Libraries49
  • Floorplanning Expanded65
    • Die Size and Utilization Targets
    • Macro Placement and Blockages
    • Power Planning Ring and Stripes
    • Pin Assignment and Abutment
    • Hierarchical Floorplanning
    • Channel Planning and Feedthroughs
    • Analog and Mixed-Signal Keepouts
    • Floorplan Review Checklist
      • Floorplan Review Checklist — Mechanism
      • Floorplan Review Checklist — Inputs & Outputs
      • Floorplan Review Checklist — Reports & Metrics
      • Floorplan Review Checklist — Debug Playbook
      • Floorplan Review Checklist — Worked Example
      • Floorplan Review Checklist — Pitfalls & Red Flags
      • Floorplan Review Checklist — Interview Drills
      • Floorplan Review Checklist — Review Checklist
    • Floorplanning Expanded Tricky Q&A
  • Power Planning57
  • Placement65
  • Clock Tree Synthesis57
  • Routing65
  • Timing Closure81
  • Signal Integrity and Variation41
  • Power Signoff57
  • Physical Verification65
  • Physical Design Integration49
  • Signoff and Tapeout49
  • PD Interview Prep5
  • PD Closure Cheat Sheet
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‹Floorplan Review Checklist
  1. Topics
  2. Physical Design
  3. Floorplanning Expanded
  4. Floorplan Review Checklist
  5. Floorplan Review Checklist — Debug Playbook

Physical Design · All levels

Floorplan Review Checklist — Debug Playbook

Debug Playbook for Floorplan Review Checklist (Floorplanning Expanded).

On this page

    On-call / interview prompt

    Floorplan Review Checklist looks wrong — walk your first five debug steps.

    Diagram
    CLOSURE CHAIN
    
    1. METRIC     — name the failing report line (WNS, DRV, DRC count, IR %)
    2. HYPOTHESIS — 2–3 likely causes ordered by probability
    3. EXPERIMENT — one cheap check (corner, clock, report, map)
    4. FIX        — minimal physical or constraint change
    5. REGRESSION — what you re-run and what must not regress

    Reference workflow

    Diagram
    1. Collect objective evidence per checklist item before the meeting.
    2. Tag items as pass/conditional/fail with owner and due date.
    3. Escalate blocking failures that affect placement entry criteria.
    4. Re-review only delta artifacts after mitigation, not full deck by default.
    5. Archive gate snapshot for future regression comparison.

    Mechanism to narrate

    • Separate symptom from root cause

    • Fix systematic clusters before one-offs

    Common pitfalls

    • Random optimization without metric

    • Skipping regression after local fix

    Staff-level debug discipline

    For Floorplan Review Checklist, senior debug is branch-and-bound: reduce the search space quickly, keep experiments reversible, and avoid hiding a systematic issue behind one local fix.

    Debug decision tree

    1. Reproduce the failure on the tagged database and exact analysis setup.

    2. Classify the failure as data issue, constraint issue, physical implementation issue, tool/methodology issue, or true design limitation.

    3. Run one cheap experiment that can falsify the leading hypothesis.

    4. Prefer a fix that improves a cluster over one that only hides the worst line.

    5. After the fix, re-check Floorplan review scorecard and risk register and the likely regression surface: Placement kickoff quality and milestone predictability depend on this gate discipline..

    Escalation triggers

    • The failure crosses team ownership boundaries: RTL, synthesis, CAD, IP, package, or foundry.

    • The local fix consumes margin that another signoff domain needs.

    • The issue repeats across blocks, suggesting methodology or library root cause.

    • The remaining risk is silicon-facing: Weak review governance lets avoidable floorplan defects propagate into expensive late-stage rework..

    Deep dive: how this shows up in real closure

    Floorplan quality is the earliest predictor of place-and-route pain.

    Reports and artifacts to inspect

    • floorplan summary: core area, macro area, std-cell utilization

    • macro/channel review: pin-facing sides, halos, routing channels

    • power plan preview: ring width, strap pitch, follow-pin connectivity

    • trial route congestion: overflow around macro corners and pin fields

    Mini case study

    A 2 MB SRAM cluster is placed with pins facing the die edge. Trial route shows red overflow along the north edge. A senior PD answer is to rotate or mirror the SRAM, open the channel, and re-run trial route before attempting timing optimization.

    Debug branches

    • If congestion is local to macro corners, inspect pin sides and halo width before reducing global utilization.

    • If IR is weak at the core edge, widen the ring or add edge straps before adding random decaps.

    • If timing paths cross the whole block, review pin assignment and macro orientation before post-route ECO.

    Senior review question

    Ask yourself: what single report line would prove this page's concept is either passing or failing?

    What changes at 10+ years

    • You are expected to predict what your fix can break before running it.

    • You should recognize when the issue is methodology, not one block's implementation.

    • You should communicate risk in tapeout language: owner, evidence, impact, mitigation, and decision date.

    Principal-level review bar

    Deep subpage pages in this course should be read like real closure review material. For a 10+ year PD engineer, the bar is not remembering terminology; it is making a release-quality decision under ambiguity.

    What excellent looks like

    • Names the failing metric, corner/mode, database tag, and analysis switches before proposing a fix.

    • Separates data, constraint, physical, tool, and methodology root causes instead of treating all failures as optimization problems.

    • Chooses experiments by information gain and reversibility, not by habit.

    • States regression blast radius across timing, route, power, PV, DFT, package, and tapeout manifest.

    • Turns recurring failures into methodology guardrails, dashboards, or checklist items.

    Closure note template

    Diagram
    STAFF / PRINCIPAL CLOSURE NOTE
    
    Context:
      stage: <pre-CTS | post-CTS | post-route | post-fill | signoff>
      tag: <database / netlist / SDC / library stack>
      failing metric: <exact report line>
      affected scope: <block / hierarchy / path group / power domain / region>
    
    Hypotheses:
      H1: <most likely physical or constraint mechanism>
      H2: <competing explanation>
      H3: <methodology or input-data issue>
    
    Decision:
      next experiment: <cheap check that can falsify H1>
      fix candidate: <minimal reversible change>
      rollback trigger: <metric that says the fix is wrong>
      regression set: <timing / route / power / PV / DFT / package>
      escalation owner: <team or reviewer>

    Tradeoffs a senior engineer must discuss

    Technical tradeoff

    Floorplan quality is the earliest predictor of place-and-route pain. Explain not only the preferred fix, but what margin or schedule you are spending to get it.

    Cross-team tradeoff

    • What must RTL, synthesis, CAD, STA, DFT, package, IP, or foundry agree to before this decision is final?

    • Which artifact becomes the source of truth after the decision: report, waiver, manifest, ECO script, or methodology deck?

    • What is the cost of being wrong: one rerun, ECO churn, mask risk, performance loss, or silicon escape?

    Leadership communication

    Diagram
    "The current blocker is <metric> in <corner/mode/stage>. The leading cause is <mechanism>. I recommend <fix> because it is bounded and reversible. The regression surface is <domains>. If it fails, we escalate to <owner> with <evidence>."

    Key takeaways

    • Always connect the concept back to a measurable signoff artifact.

    • A fix is not complete until you can name the regression checks.

    Common pitfalls

    • Optimizing by habit instead of reading the current report.

    • Forgetting that a local fix can regress timing, routing, power, or PV elsewhere.

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    See also

    • Floorplan Review Checklist — Mechanism
    • Floorplan Review Checklist — Inputs & Outputs
    • Floorplan Review Checklist — Reports & Metrics