ECO Physical vs Logical: Mechanism

Mechanism to understand

Mechanism for ECO Physical vs Logical focuses on ECO turnaround time, leakage delta, area delta, timing recovery. The goal is to connect the observable symptom to timing mechanism, ownership, and regression risk.

Logical ECO changes netlist; physical ECO changes placement/routing; each has different cost, risk, and regression surface. Think of STA as a signed contract between constraints, parasitics, and implementation — slack is the measurable outcome.

• Identify launch and capture clocks on the failing path.

• Identify path group: reg2reg, in2reg, reg2out, or async.

• Identify whether setup, hold, or both fail in the scenario.

Layered view

STA CLOSURE FLOW — ECO Physical vs Logical

constraints (SDC)
        |
        v
timing graph (cell + net delays)
        |
        v
MMMC scenarios (corner x mode x view)
        |
        v
variation + SI adjustments
        |
        v
slack (WNS/TNS) -> ECO -> regression

Debug rule: always state corner, mode, view, and database tag with slack.

ECO types

LOGICAL ECO          PHYSICAL ECO
netlist change         place/route change
synthesis-driven       PD-driven
faster for logic fix   faster for wire fix
re-verify equivalence  re-extract SPEF

Layer responsibilities

STA OWNERSHIP LAYERS — ECO Physical vs Logical

layer              owns                         failure mode
----------------   --------------------------   ---------------------
constraints        clocks, IO, exceptions       false violations
implementation     cells, nets, placement       real path delay
extraction         SPEF/RC corners              view mismatch
signoff policy     derate, MMMC matrix          margin disputes
closure           ECO order, regression        fix breaks other corner

STA deep dive

ECO without regression is a coin flip.

Concept diagram

ECO LOOP

failing path -> fix -> setup check -> hold check -> SI -> MMMC matrix

Metric graph

ECO PROGRESS

WNS
 0 |              o target
-50|        o
-100|   o baseline
    +-----------------> ECO #

Reports and artifacts

• pre/post WNS

• hold delta

• leakage delta

• ECO ticket log

Mini case study

48-hour tapeout crunch: VT swap fixed setup; hold fixed with route on short path — order mattered.

Debug branches

• Never ship setup-only proof

• Logical ECO needs equivalence

Senior review question

Ask: what corner/mode/view proves this topic is closed or failing?

Key takeaways

• State corner, mode, view, and database tag with every slack claim.

• Run setup and hold plus MMMC regression after every ECO.

Common pitfalls

• Comparing STA runs with different SPEF or SDC tags.

• Broad false_path to green-wash violations.

• Setup-only ECO without hold check.

Mechanism deep dive

Logical ECO changes netlist; physical ECO changes placement/routing; each has different cost, risk, and regression surface.