DFT / ATPG · All levels

Coverage Closure: Step-by-Step Walkthrough

Step-by-Step Walkthrough for Coverage Closure.

Step-by-step analysis walkthrough

Use when you own Coverage Closure in a DFT closure review.

  1. Open release criteria and failing metric dashboard.

  2. Partition failures by pattern family and operating context.

  3. Inspect constraints, clocks, masks, and unknown handling.

  4. Check architecture assumptions against implementation reality.

  5. Review diagnosis evidence for repeatability.

  6. Assign owner and propose smallest high-confidence change.

  7. Run timing, power, and quality regressions.

  8. Capture final signoff or waiver decision.

Artifacts to collect

  • coverage gap report, undetected fault buckets, closure action tracker

  • pattern tag manifest

  • tester program revision

  • signoff checklist

  • owner tracker

Decision memo template

diagram
DFT DECISION MEMO - Coverage Closure
scenario:
metric:
hypothesis:
fix:
regression:
owners: ATPG owner, DFT owner, design owner

Reference visuals

ATPG flow

diagram
fault models -> constraints -> generation -> coverage closure -> signoff

DFT deep dive

ATPG quality comes from fault model choice plus legal constraints, not raw pattern volume alone.

Concept diagram

diagram
ATPG FLOW

fault model -> constraints -> generation -> simulation -> coverage closure -> signoff

Metric graph

diagram
COVERAGE GAP

target coverage
  ^
  |      o before closure
  |          o after fixes
  +---------------------> iteration

Reports and artifacts

  • fault model coverage

  • untestable class report

  • constraint legality errors

  • pattern signoff memo

Mini case study

Transition coverage stalled due to clock constraints mismatch; updated at-speed capture definitions recovered target.

Debug branches

  • Classify untestable faults

  • Diff ATPG constraints each run

  • Pair coverage with pattern budget

Senior review question

Ask: what evidence proves this DFT decision is safe for production?

Key takeaways

  • State metric, lot/corner context, and pattern tag with every claim.

  • Treat timing, power, and quality as one signoff problem.

Common pitfalls

  • Chasing coverage without legality checks.

  • Ignoring test-power side effects of pattern changes.

  • Debugging silicon without reproducible tags.

Principal DFT review addendum

Coverage closure uses targeted analysis of undetected faults, constraints, and design-for-test hooks to close quality gaps without exploding pattern volume.

Metric: coverage gap to target, dominant undetected classes, closure iteration count